Advantages of Insert Molding in Manufacturing
An industrial process
that has transformed plastic molding is the insert molding. It uses the modern injection
molding process, but with a little smartness to revamp the present day
manufacturing. The process allows blending plastics and metal, or several other
combinations of materials and components in a single unit. Quite different from
conventional molding, it uses engineering plastics for better tensile strength
as well as wear resistance and weight reduction. It also allows using metallic
materials for better conductivity and strength.
For insert molding,
there must be an insert which can be made of metal or other materials. The use
of metal inserts and bushings enhances the mechanical properties of plastic products.
For the process, the insert has to be made before the final molding. So,
manufacturers have to first consider tooling inserts before tooling the mold.
Benefits With Insert Molding
There are many advantages which make it optimal for
different applications:
More reliability: With
insert molding, every part is firmly held in thermoplastic so the likelihood of
improper terminations, loosening of parts, and other problems decreases and
reliability increases. Also, there’s better resistance to shock and vibration.
Better design
flexibility: Insert molding allows for virtually unlimited configurations that
help designers widen their wings.
Reduced assembly and
labor costs: Insert molding allows combining several components with
thermoplastic, thereby reducing the assembly and labor costs.
Size and weight
reduction: Firstly, it eliminates the need of connectors and fasteners. Secondly,
it combines the physical strength of resin and metal inserts. Both the
processes lead to manufacturing components that are smaller in size and lighter
in weight.
Nicety-Mould, a leader
in mold designing, tooling and engineering, offers unsurpassed solutions in
molding. The team offers the best services for oil cap mold and other mold making needs. Get solutions for insert
molding, tooling inserts, and all other molding needs.
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